Science

British engineers complete milestone test of their new high-speed 'spaceplane'


Hypersonic jet travel across the Atlantic moves a step closer this month when scientists successfully tested technology to stop jet engines melting at speeds of up to 25 times the speed of sound.

Researchers at Reaction Engines managed to make a ‘pre cooler’ work at a simulated speed of 3.3 mach or 2,500 mph (4,023 kph) – that means large scale hypersonic engines that could be fitted to passenger jets are a step closer to being realised.  

Their experimental Synergetic Air Breathing Rocket Engine (Sabre) is designed to be fitted to large aircraft and could ferry passengers around the world in hours and deliver goods into orbit. 

The ‘pre-cooler’, which lets the aircraft travel at high speed without hot air rushing in and causing the engine to melt, was tested at simulated speeds of Mach 3.3, or more than three times the speed of sound. 

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UK engineers have completed a milestone test of their new high-speed 'spaceplane' which they say could be able to fly at 25 times the speed of sound (mach 25). Reaction Engines has tested a 'pre-cooler' technology - which allows aircraft to travel faster than ever

UK engineers have completed a milestone test of their new high-speed ‘spaceplane’ which they say could be able to fly at 25 times the speed of sound (mach 25). Reaction Engines has tested a ‘pre-cooler’ technology – which allows aircraft to travel faster than ever

Reaction built a testing facility on the ground in Colorado and used a General Electric J79 turbojet engine to replicate the conditions that the vehicle will experience at hypersonic speeds. 

The firm hopes to make a reusable vehicle that would combine the fuel efficiency of a jet engine with the power and speed of a rocket. 

Based in Oxfordshire, Reaction believe that the aircraft could travel the distance between New York and London in less than an hour when running at it’s proposed top speed.

The company also wants to take people and payloads into space and return to Earth.

The breakthrough test was conducted at the company’s newly opened TF2 test facility at Colorado Air and Space Port.

It comes 30 years after Reaction Engines was formed in the UK around an engine cycle concept to enable access to space and hypersonic air-breathing flight from a standing start.  

The pre-cooling technology is designed to lower the temperature of the air coming into the engine from more than 1,000°C (1,832°F) to room temperature in one twentieth of a second.

To do this, the team developed a heat-exchanger to manage very high temperature airflows. 

Reaction Engines has tested a 'pre-cooler' technology - which allows aircraft to travel faster than ever. The experimental Synergetic Air Breathing Rocket Engine - Sabre - is designed to drive space planes to orbit and take airliners around the world in just a few hours

Reaction Engines has tested a ‘pre-cooler’ technology – which allows aircraft to travel faster than ever. The experimental Synergetic Air Breathing Rocket Engine – Sabre – is designed to drive space planes to orbit and take airliners around the world in just a few hours

The tech is designed to chill air in the inlet of high-speed turbojets for hypersonic vehicles and ultimately will form the basis for the company’s Sabre engine for low-cost repeatable access to space. 

The goal is to incorporate this technology into their Sabre engine, which would work like an ‘air breathing rocket engine’. 

It would carry significantly less fuel oxidant than a conventional rocket, making it much lighter. 

From take-off to Mach 5.5 (5.5 times the speed of sound), it would take oxygen from the atmosphere, which would be fed into a rocket combustion chamber. 

During tests, at simulated speeds of Mach 3.3, or more than three times the speed of sound. To replicate the conditions that it will experience at hypersonic speeds, Reaction built a testing facility on the ground in Colorado and used a General Electric J79 turbojet engine

During tests, at simulated speeds of Mach 3.3, or more than three times the speed of sound. To replicate the conditions that it will experience at hypersonic speeds, Reaction built a testing facility on the ground in Colorado and used a General Electric J79 turbojet engine

The tech is designed to chill air in the inlet of high-speed turbojets for hypersonic vehicles and ultimately will form the basis for the company’s Sabre engine for low-cost repeatable access to space. The goal is to incorporate this technology into their Sabre engine, which would work like an 'air breathing rocket engine'

The tech is designed to chill air in the inlet of high-speed turbojets for hypersonic vehicles and ultimately will form the basis for the company’s Sabre engine for low-cost repeatable access to space. The goal is to incorporate this technology into their Sabre engine, which would work like an ‘air breathing rocket engine’

Here, it would be ignited along with stored liquid hydrogen and then switch at high altitude, burning liquid oxygen and liquid hydrogen from on-board fuel tanks.

Mark Thomas, the Reaction Engines chief executive, told the Times: ‘If you can pull it off, it’s a game changer. It kicks conventional rocket engines into touch.’ 

It did this by successfully quenching a 420°C (788°F) stream of gases in less than 1/20th of a second.

The heat exchanger technology has a wide range of potential commercial applications and the ability to revolutionise the approach to thermal management across a range of industries; from aerospace to motorsport, industrial processes, and the oil and gas industry

The heat exchanger technology has a wide range of potential commercial applications and the ability to revolutionise the approach to thermal management across a range of industries; from aerospace to motorsport, industrial processes, and the oil and gas industry

They envisage that it would be able aircraft that could travel the distance between New York and London in less than an hour. They also want to take people or payloads into space and return to Earth

They envisage that it would be able aircraft that could travel the distance between New York and London in less than an hour. They also want to take people or payloads into space and return to Earth

At low altitude and low speeds, it would behave like a jet, burning its fuel in a stream of air scooped from the atmosphere.

At high speeds and at high altitude, it would transition to full rocket mode, combining the fuel with the oxygen carried inside. 

A spokesperson for Reaction Engines told MailOnline that although this technology is decades away from use in passenger jets, the technology could be used in more immediate applications. 

The heat exchanger technology has a wide range of potential commercial applications and the ability to revolutionise the approach to thermal management across a range of industries; from aerospace to motorsport, industrial processes, and the oil and gas industry.  

HOW DOES REACTION ENGINES’ ‘SABRE’ ENGINE WORK?

Reaction Engines Limited (REL), based at Culham in Oxfordshire, is working on a turbine that combines both jet and rocket technologies. 

The Sabre engine works by burning atmospheric air in combustion chambers.

It then uses the heat to turbo-charge the engine.

The Sabre engine works by burning atmospheric air in combustion chambers. It then uses the heat to turbo-charge the engine

The Sabre engine (artist’s impression) works by burning atmospheric air in combustion chambers. It then uses the heat to turbo-charge the engine

At the moment, rockets have to carry liquid oxygen and liquid hydrogen to power them and the cost of carrying this heavy fuel is expensive. 

The new engine creates its own liquid oxygen by cooling air entering the engine from 1,000°C to minus 150°C in a hundredth of a second – six times faster than the blink of an eye – without creating ice blockages.

This new class of aerospace engine is designed to enable aircraft to operate from standstill on the runway to speeds of over five times the speed of sound in the atmosphere.

It can then transition to a rocket flight mode, allowing spaceflight at speeds up to orbital velocity, equivalent to 25 times the speed of sound.



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